Jdhughen
New Member
I'm a newbie here and learning as I go. I've read a lot of post here and other forums and I'm pretty sure I need a PRV in my system but don't know what size, either pressure rating or inlet size. I'll be brief but assume a little background is in order....
This past late summer we bought a small homestead (37 acres) in SC. We purchased from a lady whose husband past a few years back and she was downsizing. I have come to realize after her husband pasted she was reliant on local trades persons for up keep of the property and I think several took advantage of her and did, let's say, questionable work to be nice. Anyway, there are 2 wells on the property, 1 for the house and 1 for the sprinkler system, 7 zones which cover approx 2 acres of grass, shrubs, flower beds etc. The system uses a Rainbird controller to turn on the pump via a relay, no pressure tank/switch. Just before winter hit the sprinkler system quit working, ie no water. With a million other more pressing issues to deal with and the end of watering season I let it lay till now. The pump checked out fine electrically. There was a bad puffed run cap in the control box but I replaced that and the pump seemed to be running according to amp readings and I could hear it in the casing but I was getting no water which to me meant the issue was in the well with the drop pipe. I called the guy she said installed the well (10 years ago) and replaced the pump (just 2 years ago) and never got any reply after many attempts. I called another well guy in the area and he wanted $800 just to come out and pull it. The South Carolina registered "Well Tag" said it is 80' deep, 60' of 4" PVC casing, 10' static water level, and 100 gpm yield capacity. There was a motor tag on the casing for a 5 hp MS4000 Grundfos motor and a Grundfos control box on a post but no info on the pump itself. I have a tractor with a FEL and pallet forks so made an attachment for the end of the forks and was able to get 12' of vertical lift so I pulled the pump myself. When I finally got it out I was surprised to find the pump hanging by the wire and safety rope! The guy who replaced the pump for her hung a 5 HP pump (pump and motor together weight 115 lbs) on 50' of 2" schedule 40 casing with glued joints. The npt/slip joint at the pump had failed I assume from the weight/torque and also there was only 2 turns of threads on coupling still screwed in so it would have eventually unscrewed itself anyway even if the glue joint had not failed. It turned out to be a 14 stage Myers 80 GPM pump on the Grundfos motor. That's easily a $3K+ combo hanging by a poly safety rope! I counted my blessings and reinstalled it using threaded schedule 80 with Stainless fittings. There was no check valve. I plan on tapping into this system to supply a small greenhouse and garden at a later date and might use a CSV/pressure tank system (those questions later) but decided to install a 2" stainless check valve on the pump while I had it out figuring it couldn't hurt anything. So the pump is running and water is coming out of the well head. Now I have to hook it back up to the sprinkler supply line which is where my current questions come in. Since I think that this pump installers work is at least questionable, I'm somewhat skeptical of the rest of the installation. Currently the 2" drop pipe jumps down to 1 1/4" goes thru a pressure reg valve (Watts 75/25 with a factory tag saying it's set at 50 psi) then back up to 1 1/2" supply line to the valve boxes. While I understand the 1 1/2" supply line, I don't know why he stepped down then back up, I guess he had the 1 1/4" Watts Regulator in the truck or it was cheaper? There are 3 valve boxes, the 1 1/2" supply line tees about 100' from well head, then runs another approx 400' to one box and in the other direction about 200' then 300' to the other two. I'm currently mapping out the system to figure out exactly what I have as some of the zones need rebuilding and heads replaced.
So I've read several post in this and other forums about this type of timer controlled no pressure tank installation and that I should have a PRV to protect the pump in case there is a sprinkler valve failure and the pump is on. Myers rates this pump at 335 total feet of head so minus my static water level of 10' I could easily be looking a 150 PSI hitting the Watts regulator at the well head. While Grundfos says given the water temp that the MS4000 is designed to be fine with 0 fps flow but I don't want to do that so..... What pressure size (ie psi) PRV should I install and can it be on a tee with a 3/4" tap ? I am going to install a tee at the well head with a 1 1/2" outlet and manual pump switch for above ground irrigation/fire hose (I have 400' in 100' sections 1 1/2" flex hose) so I'm going to want to keep the well head pressure for that use, so as far as the sprinkler system goes should I install a shutoff valve to isolate the yard sprinkler system and put PRV on the sprinkler system side before the Watts Regulator ? Is the PRV just needed for flow for motor cooling or is a no flow condition on a running pump bad for the impellers of the pump? I hope that made sense. I am going to install pressure gauges on both sides of the Watts reg just to monitor. Sorry for the long post, wasn't sure how much detail to provide. Thanks for any advice
Joel
This past late summer we bought a small homestead (37 acres) in SC. We purchased from a lady whose husband past a few years back and she was downsizing. I have come to realize after her husband pasted she was reliant on local trades persons for up keep of the property and I think several took advantage of her and did, let's say, questionable work to be nice. Anyway, there are 2 wells on the property, 1 for the house and 1 for the sprinkler system, 7 zones which cover approx 2 acres of grass, shrubs, flower beds etc. The system uses a Rainbird controller to turn on the pump via a relay, no pressure tank/switch. Just before winter hit the sprinkler system quit working, ie no water. With a million other more pressing issues to deal with and the end of watering season I let it lay till now. The pump checked out fine electrically. There was a bad puffed run cap in the control box but I replaced that and the pump seemed to be running according to amp readings and I could hear it in the casing but I was getting no water which to me meant the issue was in the well with the drop pipe. I called the guy she said installed the well (10 years ago) and replaced the pump (just 2 years ago) and never got any reply after many attempts. I called another well guy in the area and he wanted $800 just to come out and pull it. The South Carolina registered "Well Tag" said it is 80' deep, 60' of 4" PVC casing, 10' static water level, and 100 gpm yield capacity. There was a motor tag on the casing for a 5 hp MS4000 Grundfos motor and a Grundfos control box on a post but no info on the pump itself. I have a tractor with a FEL and pallet forks so made an attachment for the end of the forks and was able to get 12' of vertical lift so I pulled the pump myself. When I finally got it out I was surprised to find the pump hanging by the wire and safety rope! The guy who replaced the pump for her hung a 5 HP pump (pump and motor together weight 115 lbs) on 50' of 2" schedule 40 casing with glued joints. The npt/slip joint at the pump had failed I assume from the weight/torque and also there was only 2 turns of threads on coupling still screwed in so it would have eventually unscrewed itself anyway even if the glue joint had not failed. It turned out to be a 14 stage Myers 80 GPM pump on the Grundfos motor. That's easily a $3K+ combo hanging by a poly safety rope! I counted my blessings and reinstalled it using threaded schedule 80 with Stainless fittings. There was no check valve. I plan on tapping into this system to supply a small greenhouse and garden at a later date and might use a CSV/pressure tank system (those questions later) but decided to install a 2" stainless check valve on the pump while I had it out figuring it couldn't hurt anything. So the pump is running and water is coming out of the well head. Now I have to hook it back up to the sprinkler supply line which is where my current questions come in. Since I think that this pump installers work is at least questionable, I'm somewhat skeptical of the rest of the installation. Currently the 2" drop pipe jumps down to 1 1/4" goes thru a pressure reg valve (Watts 75/25 with a factory tag saying it's set at 50 psi) then back up to 1 1/2" supply line to the valve boxes. While I understand the 1 1/2" supply line, I don't know why he stepped down then back up, I guess he had the 1 1/4" Watts Regulator in the truck or it was cheaper? There are 3 valve boxes, the 1 1/2" supply line tees about 100' from well head, then runs another approx 400' to one box and in the other direction about 200' then 300' to the other two. I'm currently mapping out the system to figure out exactly what I have as some of the zones need rebuilding and heads replaced.
So I've read several post in this and other forums about this type of timer controlled no pressure tank installation and that I should have a PRV to protect the pump in case there is a sprinkler valve failure and the pump is on. Myers rates this pump at 335 total feet of head so minus my static water level of 10' I could easily be looking a 150 PSI hitting the Watts regulator at the well head. While Grundfos says given the water temp that the MS4000 is designed to be fine with 0 fps flow but I don't want to do that so..... What pressure size (ie psi) PRV should I install and can it be on a tee with a 3/4" tap ? I am going to install a tee at the well head with a 1 1/2" outlet and manual pump switch for above ground irrigation/fire hose (I have 400' in 100' sections 1 1/2" flex hose) so I'm going to want to keep the well head pressure for that use, so as far as the sprinkler system goes should I install a shutoff valve to isolate the yard sprinkler system and put PRV on the sprinkler system side before the Watts Regulator ? Is the PRV just needed for flow for motor cooling or is a no flow condition on a running pump bad for the impellers of the pump? I hope that made sense. I am going to install pressure gauges on both sides of the Watts reg just to monitor. Sorry for the long post, wasn't sure how much detail to provide. Thanks for any advice
Joel