If you don't get enough air flow over the cooling coils, it will ice up and even if that doesn't happen, you might exceed the design load on the blower motor. You'd have to do some calculations on cubic feet per minute the fan is drawing (the air handler may have an adjustable fan - check out the spec sheet), the a/c load, and what volume and at what backpressure you can get from the other return duct. Problem is, if you aren't careful, you'll be sucking outside air through all of the cracks in the house and putting a bigger load on the fan than design - wearing things out quicker.





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