After a good nights sleep I decided that the trouble I was experiencing had to be self induced...I miss something putting this back together.
I did..........The small ground wire that attaches to the burner unit was hanging there....I seen it right away! How did I miss that?
Put it under the screw and wa-la everything works...
Now is any one experiencing the carbon build up on the heat exchanger ? Our unit is mounted on the wall in the laundry room. I wonder if it was cause by dry lint? I am installing a filter (air conditioner mesh type) to find out. ( on the TK_JR)
Also we run the unit at low out put 99-110 as we use it to heat our house not for hot water. The low out put is nice because it does not over shoot the thermostat. This may also have caused the plugging of the
heat exchange we'll see as the winter season drags on.