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For closure's sake, and anyone else who's reading this and plagued by a similar problem, I solved it with about 3 rotations of teflon tape(maybe 4) and a little smear of pipe joint compound(aka pipe...

So would the troubleshooting process entail simply trying a thinner washer between the barrel and stem?

Fun, no. Learning a lot, yes.

Much clearer to me now. Thanks. (The stem that I bought was packaged with the barrel. So I assume they're a good match.)

So you think if the brass washer is too thick, there's a chance the...

Redwood - not sure I follow. There's a pretty thick rubber washer that came with the new stem... it rests between the stem and the wall pipe(is barrel the proper name for the wall pipe?). Are you...

The gasket is definitely there. I did apply a little silicone grease to that gasket. That wouldn't be a problem would it?

Thanks for all the help thus far. As it turns out, I needed to replace the stems on both faucets(hot & cold), so I've been able to use a different flange that comes with proper escutcheons.

New...

Edit: Got it. Did a little research. Anyone have any recommendations about a good supply shop in Portland, Oregon?

HJ - excuse my ignorance, but when you say escutcheon nipple, exactly what...

I've installed a new tub surround in a 1948 duplex. As a result, the flange that covers the stem and packing nut will no longer attach properly.

I've included a photo of the faucet handles before...

DuWayne: Thanks for the info, I'll try reconnecting using more teflon tape. If that doesn't work, I'll add a little dope.

You got it Redwood... 1948 duplex: galvanized steel in the walls.

Thanks for the replies.

Jimbo: You're correct about the materials except for the nipple: it's galvanized steel.

I've never used pipe joint compound/dope... I'll go buy some. It just brushes...

I just installed new 1/2" nipples in the supply lines for a bathroom sink, along with new stop vales on each nipple. Now I have 2 leaks:

One where one of the nipples connects to the elbow joint...