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Our A/C unit was fixed today and the A/C guy said that we could turn on our unit right away. I said that shouldn't the mastic be allowed to set up? He said no, you can go ahead and turn on your...

Mike,

Thank you for your reply. The Lennox dealer installed the same size airhandler, but it has a variable speed motor. I was told that this also make a difference with regards to air flow.
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The airhandler is located in the garage. The airhandler is suspended from the garage ceiling. It is condesating on the bottom and side; closest to the blower motor and supply plenum.

Our new airhandler is condensating just like the old on ethat was replaced. The A/C company has increased the plenum; the supply was lengthened and angled to eliviate turblance on the blower, etc.
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After having an authorized Lexxon dealer install a new airhandler, we are now being told we need more return air duct.

Is there a calculation that needs to be performed based on house sq. ft, etc?...

Maybe try to buy PVC and extend the drip spout. This may work.

My wife and I recently purchased a new home. The airhandler unit, which is located in the garage, continues to have condensation on the unit.

The Lennox rep. and the local dealer were at our...