I am confused I guess - why set BD to 60?
During the brine cycle, the calcium & magnesium ions (hardness) are released from the resin which are exchanged with the sodium ions from the brine. This exchange requires the brine to have adequate contact time with the resin. If the process is rushed, not all of the hardness maybe released and some of the sodium maybe wasted.
A long brine cycle with a small injector provides the most efficient exchange of ions as the brine has extended contact with the resin, helping to ensure virtually all of the hardness ions are removed and exchanged with the available sodium ions (regeneration).
Even after the brine is consumed from the brine tank (usually 15 minutes), brine continues to flow slowly through the resin bed where it is eventually rinsed away towards the end of the usual 60 minute BD setting.
Since regeneration of a residential softener normally occurs during the night while the house occupants are sleeping, there usually is no reason to rush the process. Dittohead extends his brine cycle to 2 hours which is likely overkill but as it comes at little expense, why not?
A final fast rinse ensures any remaining sodium is rinsed away and also repacks the resin bed.
As the ion exchange process occurs in reverse while supplying water, packed resin helps to ensure the flow of hard water through the resin before finally exiting the softener as softened water to the home's fixtures.
Unpacked resin would provide too many spaces for water to flow around since water takes the path of least resistance. Without adequate contact with the resin, not all of the hardness would be removed.